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Push-off and Return
On moving transfer lines, the overhead suspension system
can be mounted to an overhead track, supporting the
multiple. At the conclusion of the fastening rundown by all
spindles, the suspension pushes the tool away from the
wheel and returns the tool to the home position ready for
the next wheel. The vehicle on the assembly transfer line
continues to move while the lug nuts are being tightened.
Application Detection of
Aluminum and Steel Wheels
Wheel lug nut tools are distinguished from standard horizontally
aligned systems by their cylindrical shape. Rotation
of the tool is required for proper alignment with the wheel
lugs, and the ability to provide a clear line of sight for the
operator. In addition, a 6 spindle tool can be rotated 30
degrees, rundown a second time and tighten the alternate
6 lug nuts on a 12 lug nut wheel. This alternative design is
tightening dual truck wheels, and can automatically determine
if the wheel is aluminum or steel and change the
fastening parameters automatically.
Automated Systems
Wheelnut Fastening
Shown are two
manually operated
vertical multiples and
one semi-automatic
DC electric systems.
25
Automated Systems
Intelligent Spindle Field Cables
Shown above is a ten Intelligent spindle application with nine jumper cables and a single
field cable that terminates at the power distribution box.
Shown above is a seven Intelligent spindle application with six jumper cables and a single field cable that terminates at
the power distribution box.
Reduced Field Cables
DGD Intelligent Spindles provide a
solution for the number-one cause
of shut-down … cable failure … by
substantially reducing the number
of cables needed. Where DGD
conventional spindles each need a
separate cable, up to 16 Intelligent
Spindles can be run from a single
field cable by cascading cables
between spindles. We offer both
HighFlex for fixed or flexible routing
for heavy duty requirements and
SuperHighFlex for robotic and all
high mobility applications. See
page 76 for more details.
Benefits of Intelligent
Spindle Field Cables
■ Lower cost of ownership
■ Higher durability
■ Lower start-up cost
■ Reduced cable
management systems
26
How To Build A DC Fastening System
mPro400GC-M, mPro400GC-P & mPro400GC-S
Building a DC System for Safety Critical applications
is as simple as 1, 2, 3!
1. Choose a common system to the right.
2. Select the correct components below.
3. Order your System!
Controller (Page 114)
Corded Tool (Page 32-44)
Cable (Page 121-122)
LiveWire Tool (Pages 28-31)
Access Point (Page 123) IRDA Device (Infrared Cable) (Page 123)
System Bus Cable (Page 124)
System Bus Terminator Plug (Page 124) System Bus Accessories (Page 124)
Isolation Transformer (Page 121) (Refer to Pages 46-47 to build a mPro400GC-E/GC-I system.)
27
mPro400GC-M (Master) 1 1
mPro400GC-P (Primary) 1 1 1 1 1 1
mPro400GC-S (Secondary) 1 2
18/48E_EXXX 1 1 2 1 3
67E_XXX 1
Tool Cable - 301866-XM (Air-Lb) 1 1 2 1 3
Tool Cable - 542778-XM (Matrix) 1
Extension Cable - 301877-XM (If Required) (Air-Lb)
Extension Cable - 542779-XM (If Required) (Matrix)
17/47B___BXX
(Battery or V-Max power source required. See Page 123.)
1 1 3
544249PT 1 1 1
935170 IRDA Only
935144 Pistol Holder w/IRDA
935290 Right Angle Holder w/IRDA
935999 70Nm, 90Nm, Crowfoot/Tubenut Holder w/IRDA
1 1 1
544196-005 (0.5M)
544196-020 (2M)
544196-050 (5M)
544196-200 (20M)
544196-500 (50M)
1 2 1 2 3
544197PT 1 1 1 1 1
S133420 Stack Light 3
S133410 4-Position Socket Tray 1
S133411 8-Position Socket Tray 1
S133406 Control Box 1
544185PT 1
One Corded Tool (18/48E_E)
One Corded Tool (67E_XXX) with a Control Box
One Corded Tool (18/48E_E) w/LiveWire?
Two Corded Tools (18/48E_E) with 8-Pos Socket Tray
One Corded 18/48E_E Tool w/4-Position Socket Tray
Three Corded Tools (18/48E_E)
One LiveWire? Tool only
Three LiveWire? Tools Only w/3 Stack Lights
Model/Part Number
Add or delete components
as required.
28
Electric Nutrunners – Cordless Transducer Control
Right Angle Tools
Data Transmission
X – 2.4 GHz WLAN: WEP, WPA, WPA2, 802.1x
Y – Dual Band – 2.4/5 GHz WLAN: WEP, WPA, WPA2, 802.1x
Z – Xbee (4 tools/base station)
R – RF868MHz (4 tools/base station) EU only
Peripherals
S – Barcode Scanner
- – None
Motor
47
Tool Style
A – Angle
Power
B-Battery
47 B A X X B XX XXX X
Max Torque (Nm)
Under 60Nm, rounded up to
the nearest 1Nm. Over 60Nm,
rounded to the nearest 5Nm.
Battery
B – 26–48V
Output Drive
AM3 – 3/8” Sq.Dr.
AH4 – 1/2” Sq.Dr.
Retainer
– Pin Retainer
B Ball Retainer
Cordless Tools Nomenclature
Right Angle Series
Torque Range Bolt Size
5.5 - 90 Nm M5 - M12
4.1 - 77.4 Ft. Lbs. #10 - 9/16”
■ Brushless precision
■ Resolver control
■ Transducer accuracy
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
47BAYSB28AM3
Right Angle Torque Range Free Speed (RPM) Weight
Less Battery Output
Drive Size
Length With 26V Battery
Model Number Ft.Lbs. Nm 26V* 44V* Vmax lbs. kg in. mm
47BAYSB15AM3 4.1-11.1 5.5-15 538 983 983 4.77 2.17 3/8" SQ 21.79 553.5
47BAYSB21AM3 5.9-15.5 8-21 411 751 751 4.77 2.17 3/8" SQ 21.79 553.5
47BAYSB28AM3 7.4-20.7 10-28 291 532 532 4.77 2.17 3/8" SQ 22.32 567.5
47BAYSB35AM3 9.6-25.8 12-35 244 447 447 5.35 2.43 3/8" SQ 23.06 600.0
47BAYSB50AM3 13.3-36.9 18-50 168 293 293 5.39 2.45 3/8" SQ 23.94 608.0
47BAYSB70AH4 17.7-66.3 24-70 123 216 216 8.54 3.88 1/2" SQ 26.7 678.0
47BAYSB90AH4** 29.5-77.4 40-90 82 144 144 8.73 3.96 1/2" SQ 26.7 678.0
*Speed with fully charged battery.
**Non-released model available for specific applications only.
Contact Regional Application Center for implementation assistance.
General: All tools must be used with a Cleco approved line controller.
Standard Equipment: Integrated infrared communications.
Extra Equipment: See pages 123-125 for optional accessories.
(Apex u-Guard socket shown above not included)
29
Electric Nutrunners – Cordless Transducer Control
Pistol Grip Tools
17BPYSB13Q
Data Transmission
X – 2.4 GHz WLAN: WEP, WPA, WPA2, 802.1x
Y – Dual Band – 2.4/5 GHz WLAN: WEP, WPA, WPA2, 802.1x
Z – Xbee (4 tools/base station)
R – RF868MHz (4 tools/base station) EU only
Peripherals
S – Barcode Scanner
- – None
Motor
17
Tool Style
P – Pistol
Power
B-Battery
17 B P X X B XX Q
Max Torque (Nm)
Under 60Nm, rounded up to
the nearest 1Nm.
Battery
B – 26–48V
Output Drive
Q – Quick change
Cordless Tools Nomenclature
Pistol Grip Series
Torque Range Bolt Size
3.0 - 13 Nm M5 - M6
2.2 - 9.6 Ft. Lbs. #10 - 1/4”
■ Brushless precision
■ Resolver control
■ Transducer accuracy
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
Pistol Torque Range Free Speed (RPM) Weight
Less Battery Output
Drive Size
Length With 26V Battery
Model Number Ft.Lbs. Nm 26V* 44V* Vmax lbs. kg in. mm
17BPYSB05Q 2.2-3.7 3-5 1639 2428 2428 3.34 1.52 1/4" Hex 8.44 214.5
17BPYSB07Q 2.2-5.2 3-7 1161 1721 1721 3.34 1.52 1/4" Hex 8.44 214.5
17BPYSB09Q 2.2-6.6 3-9 887 1314 1314 3.34 1.52 1/4" Hex 8.44 214.5
17BPYSB13Q 2.2-9.6 3-13 629 931 931 3.34 1.52 1/4" Hex 8.44 214.5
*Speed with fully charged battery.
General: All tools must be used with a approved Cleco line controller.
Standard Equipment: Integrated infrared communications.
Extra Equipment: See pages 123-125 for optional accessories.
(Apex u-Guard socket
shown above not included)
30
Electric Nutrunners – Cordless Transducer Control
Tube Nut Tools
“B”
T2, T3 & T4
Head Height
“A”
2.63” (67 mm) 1.56” (40 mm)
T2 Head T3 Head
1.44” (37 mm)
“A” “C”
“D”
T4 Head
1.94” (49 mm)
“A”
“C”
“D”
“C”
“D”
T3
T4
Tube Nut Series
Torque Range Bolt Size
10 - 40 Nm M6 - M8
7.4 - 29.5 Ft. Lbs. 1/4” - 7/16”
■ Brushless precision
■ Resolver control
■ Transducer accuracy
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
47BTYSB20T2
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